MiravoHydraulic Press
Discrete-cycle hydraulic press with pneumatic clamping, force monitoring, and hydraulic oil health tracking. 50-100 ton assembly class.
What it is
A press-fit assembly hydraulic press with a deterministic 7-phase cycle — idle ⭢ clamping ⭢ approach ⭢ pressing ⭢ dwell ⭢ return ⭢ unclamp — pneumatic workpiece clamping, ram force and position tracking, and hydraulic-oil condition monitoring. Grounded in 50-100 ton Beckwood and Greenerd assembly press specifications.
Used in
smart-factory— assembly area, press-fit stations
What it tracks
| Member | Why it matters |
|---|---|
press_phase | Current cycle phase (one of 7 deterministic states). |
clamping_demand / clamp_active | Pneumatic clamping state — interlock with air supply. |
clamp_pressure | Live pneumatic pressure on the workpiece. |
ram_position | Head travel position in mm. |
ram_speed | Velocity per phase — varies by cycle stage. |
press_force | Applied force during pressing and dwell. |
system_pressure | Hydraulic system pressure. |
oil_temperature | Hydraulic oil thermal state. |
oil_level | Reservoir level. |
cycle_count / cycle_time | Throughput and timing. |
power_draw | Electrical consumption, phase-dependent. |
Fault modes
seal_leak— oil level drop, system pressure droop during pressing.valve_stuck— phase-transition delays, cycle-time extension.overpressure— force spike above rated, safety-critical event.
Key parameters
| Parameter | Default | Unit |
|---|---|---|
rated_force_kn | 500 | kN |
stroke_mm | 200 | mm |
cycle_period_s | 10 | s |
motor_power_kw | 11 | kW |
Use cases
- Assembly-line throughput modelling with discrete cycle behaviour.
- Cascade fault scenarios — compressed-air loss disables clamping, press stops.
- Hydraulic-oil condition monitoring and predictive maintenance.
- Force-signature analytics for quality-of-press detection.
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