Belt Conveyor
Belt conveyor with run state, material presence surfaces, startup ramp, and fault health.
What it is
A belt-driven conveyor with speed control, startup ramp, material transfer tracking, and bearing-health surfaces. Models the transport link between production stages — the thing that moves parts from one machine to the next.
Used in
smart-factory— assembly area, transfer conveyors between presses and downstream stations
What it tracks
| Member | Why it matters |
|---|---|
running | Run state from run_command plus ramp dynamics. |
speed_feedback | Ramped belt speed. |
motor_current | Loaded vs unloaded draw. |
product_present_entry / product_present_exit | Photoeye-style presence surfaces bound to live environment counters. |
head_pulley_temp | Bearing thermal indicator. |
belt_tension | Mechanical state proxy. |
vibration_bearing | Condition monitoring. |
runtime_hours | Lifetime counter. |
Fault modes
belt_misalignment— tension and vibration rise, potential material drop-off.belt_slip— speed-feedback lag under load.bearing_failure— head-pulley temperature and bearing vibration climb.
Key parameters
| Parameter | Default | Unit |
|---|---|---|
belt_length_m | 10 | m |
design_speed_mps | 1.0 | m/s |
travel_time_s | 10 | s |
motor_power_kw | 5.5 | kW |
Use cases
- Production line throughput and presence tracking.
- Modelling transfer delay between discrete stations (cycle alignment, buffer behaviour).
- Bearing and belt condition monitoring scenarios.
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